Seat Shells 1.5 mm food grade polypropylene Supplier for Pool And Spa Equipment

These food grade polypropylene seat shells are thick gauge vacuum formed parts supplied to drawing for pool and spa. They are formed from food grade polypropylene sheet at 1.5 mm, trimmed on 5-axis routers and inspected against the drawing before packing. Buyers choose this route where a metal fabrication is too heavy, or where injection moulding tooling cannot be justified for the volume.

Product specification

Key features

• One piece shell replaces a fabrication, so assembly hours drop
• food grade polypropylene keeps the weight down while stiffness is held through the formed shape
• Clear protective film finish as standard, further finishes on request
• Trimmed on 5-axis routers, so mounting holes and cut outs match the drawing
• Tooling stored against the part number for repeat and spare orders
• ISO 9001 quality system

Typical applications

• chemical feeder guards
• pump covers
• spa side panels
• filter housings
• seat shells used across general pool and spa builds

How it is made

1. Parts are inspected, fitted with inserts or hardware if required, packed and shipped.
2. Sheet is dried when the material needs it, then heated to forming temperature on the machine.
3. Drawings are reviewed and a manufacturability report is issued with wall thickness, draft and radii marked up.
4. The sheet is formed over the mould with vacuum and, where the draw is deep, with plug assist.
5. Tooling is cut: aluminium for production volumes, composite or printed moulds for samples and first articles.

Material: food grade polypropylene

Food grade polypropylene is used for trays, hoppers and liners that touch product, and it can be washed with caustic cleaners.

Design notes

• use corner radii of at least three times the sheet thickness to avoid thinning
• hold the draw ratio near 1:1 for deep parts, or specify plug assist
• avoid sharp steps in the mould, which show as chill marks on the finished surface
• call out the finish on the drawing: mould texture, paint, or as-formed gloss

Finishing and assembly options

• clear protective film
• anti static coating
• pad printed logos
• Threaded inserts, PEM fasteners and brackets fitted before dispatch
• Mating parts can be trial assembled before the first article ships

Quality

Sheet thickness is checked on the formed part at the points shown on the drawing, and the readings go into the report. Batch releases carry a dimensional report, material certificate and, where agreed, PPAP or ISIR documentation.

• PPAP or ISIR on request
• ISO 9001 quality system
• UL94 V-0 grades available

Packing and delivery

Parts are nested to save freight, with returnable dunnage available on repeat routes. Standard lead time to first article is 7–15 working days, and repeat releases ship against stored tooling without a new proving run.

Frequently asked questions

Can you make it in another material?

Any grade in this family can be swapped in. Send the requirement and the material will be quoted with the price difference shown.

What quantity can I order?

Sample quantities start at one piece off printed tooling. The process pays back from about 25 pieces a year and runs well into several thousand.

Are spare parts available later?

Tooling is stored against the part number for the life of the programme, so replacements or spare panels can be released at any time.

Request a quotation

Send the drawing or a photo of the current seat shells with the quantity and the finish required. The reply covers material choice, wall thickness, tooling route and price, so the decision is made on a complete picture.